技術簡介
本技術開發一套臥式空瓶自動輸送檢測線,針對回收空瓶尺寸多樣、瓶身透明度低及需進行多角度檢測等挑戰,提出自動旋轉與多點影像擷取的硬體設計方案。瓶子於輸送過程中可自動旋轉,結合感測器驅動之多攝影模組,實現瓶身360度及瓶口、瓶底的多角度影像擷取。設備採模組化設計,便於依不同瓶型、場域需求調整結構與拍攝點位置,能顯著提升回收檢測的效率與一致性。
Abstract
This technology develops a horizontal automatic conveyor inspection line for empty bottles, addressing challenges such as diverse bottle sizes, low transparency, and the need for multi-angle inspection. The hardware design integrates automatic bottle rotation during transportation and multi-point image capture modules driven by sensors, enabling 360-degree inspection of the bottle body as well as top and bottom areas. The system features a modular design, allowing flexible adjustment of structure and camera positions to accommodate various bottle types and field requirements, significantly improving inspection efficiency and consistency.
技術規格
輸送結構:臥式輸送線,瓶身水平移動並同步旋轉
拍攝模組:多點拍攝架(每點可安裝1–3顆攝影機),角度可調
檢測範圍:瓶身360° + 瓶口 + 瓶底
輸送速度:5M/min~10M/min(可調整)
設備尺寸:長約150cm × 寬60cm × 高80cm
控制系統:PLC(三菱FX3G-40M),含啟動、緊急停止、速度調整
電壓:110V
Technical Specification
Conveyor Structure: Horizontal conveyor line with simultaneous bottle rotation
Imaging Modules: Multi-point camera mounts (1–3 cameras per point) with adjustable angles
Inspection Coverage: 360° bottle body + bottle mouth + bottle bottom
Conveying Speed: 5M/min – 10M/min (adjustable)
Equipment Dimensions: Approx. 150cm (L) × 60cm (W) × 80cm (H)
Control System: PLC (Mitsubishi FX3G-40M) with start, emergency stop, and speed adjustment functions
Power Supply: 110V
技術特色
臥式輸送結構結合旋轉模組,提升檢測覆蓋率
模組化多拍攝架設計,靈活適配不同瓶型
PLC智慧控制,支援速度調整與安全停機
應用範圍
• 酒類、飲料玻璃瓶回收檢測
• 食品級容器回收檢測
• 廢棄玻璃品自動化檢測
接受技術者具備基礎建議(設備)
硬體:臥式輸送檢測線、旋轉模組、多攝影機拍攝架、PLC控制系統
• 軟體:控制程式與設備監控介面
接受技術者具備基礎建議(專業)
• 機械工程師:輸送與旋轉機構設計
• 電控工程師:PLC控制與感測整合
• 產線整合工程師:現場導入與調校
聯絡資訊
聯絡人:廖燕鈴 智慧物流與供應鏈整合服務組
電話:+886-3-5913016 或 Email:yanling@itri.org.tw
客服專線:+886-800-45-8899
傳真:+886-3-5826474