技術簡介
鉛酸電池具備成本低廉、技術成熟、放電能力強,且能承受較高瞬間電流等優勢,至今在儲能與備援電源市場中仍佔有不可取代的地位。矽焦耳(Silicon Joule)電池透過以矽晶片取代傳統鉛格柵,形成關鍵的電雙極結構,在維持鉛酸電池高安全性與高回收率的前提下,此技術可顯著提升功率密度、充放電效率及循環壽命,同時降低鉛用量,具備高度產業化潛力。電雙極板為矽焦耳電池之核心元件,其主要功能為承載正負極活性物質,提供低內阻且均勻的電流通道,進而提升能量與功率密度、減輕整體重量並強化結構安全性。
Abstract
The main advantages of lead-acid batteries include low cost, mature technology, strong discharge capability, and the ability to withstand high instantaneous currents. As a result, they continue to hold an irreplaceable position in the energy storage and backup power markets.
Silicon Joule batteries utilize silicon wafers to replace conventional lead grids, forming a critical bipolar structure. While maintaining the high safety and recyclability of traditional lead-acid batteries, this technology significantly improves power density, charge-discharge efficiency, and cycle life, while reducing lead consumption, demonstrating strong potential for industrialization.
The bipolar plate is the core component of a Silicon Joule battery. Its primary functions are to support the positive and negative active materials, provide a low-resistance and uniform current conduction pathway, enhance energy and power density, reduce weight, and improve structural safety.
技術規格
1. 蝕刻製程技術:矽晶片表面均勻蝕刻,表面粗糙度 ≤ 10 μm,減重誤差≤ 10%。
2. 金屬沉積製程技術:厚度誤差 < 9%。
3. 合金化退火製程技術:無氧化高品質合金,良率 ≥ 99%。
Technical Specification
1. Etching Process Technology: Uniformly etched silicon wafer surface, with a surface roughness of ≤ 10 μm and a weight reduction deviation of ≤ 10%.
2. Metal Deposition Process Technology: Thickness deviation of < 9%.
3. Alloying Annealing Process Technology: Oxidation-free high-quality alloy with a yield rate of ≥ 99%.
技術特色
1. 技術已達試量產驗證階段。
2. 產出之電雙極板,已由Silicon Joule完成後續之電鍍與電池組裝驗證。
應用範圍
儲能系統、UPS與備援電源、低速電動載具與交通工具、太陽能與離網系統、汽車起停電池等。
接受技術者具備基礎建議(設備)
濕式蝕刻設備、濺鍍設備、高溫退火設備、片電阻量測設備。
接受技術者具備基礎建議(專業)
具備矽晶太陽能電池或鉛酸電池製程技術經驗。
聯絡資訊
聯絡人:陳松裕 先進光電與整合應用技術組
電話:+886-6-3636821 或 Email:sungyuchen@itri.org.tw
客服專線:+886-800-45-8899
傳真:none